Sr. Battery Manufacturing Engineer
Job Description
<div class="content-intro"><p>Headquartered in Silicon Valley, California, Archer is a leader in the next-gen aerospace sector building an end-to-end advanced air mobility platform that delivers air taxis, unmanned aircraft systems (“UAS”), aviation-related physical artificial intelligence (“AI”) solutions, and other technologies to customers worldwide across the commercial aerospace and defense sectors.</p> <p><span style="font-weight: 400;">Our sights are set high and our problems are hard, and we believe that diversity in the workplace is what makes us smarter, drives better insights, and will ultimately lift us all to success. We are dedicated to cultivating an equitable and inclusive environment that embraces our differences, and supports and celebrates all of our team members.</span></p></div><p><strong>What you'll do:</strong></p> <ul> <li>This role is within the High Voltage Power Systems Manufacturing Engineering team that oversees the manufacturing of Battery Module/Pack and associated components, responsible from prototype through series production.</li> <li>Design, develop and deploy manufacturing lines for Battery Manufacturing at Archer facilities</li> <li>Define build sequence, process flow steps, cycle time, Layout, design for manufacturing and develop applicable Manufacturing process solutions.</li> <li>Support process failure mode and analysis (PFMEA).</li> <li>Develop Equipment specifications and work with suppliers through RFQ, PO, FAT/SAT, Onsite Installation, Equipment validation/Qualification and SOP.</li> <li>Prepare Budget and Project execution Schedule and financial justification for leadership reviews.</li> <li>Develop Factory Acceptance Testing plan and oversee the testing at various stages of the line development and launch.</li> <li>Drive process control, specifically in the areas of quality and equipment capability.</li> <li>Review and disposition quality notifications, including process non-conformances, determining appropriate corrective and preventive actions. Participate in the Material Review Board (MRB).</li> <li>Maintain and optimize Manufacturing Execution System (MES) configurations, including shop floor routings, process parameters, work instructions, and data collection protocols.</li> <li>Serve as process generalist and backup to process owners on production lines, providing technical support and troubleshooting during equipment downtime or process deviations.</li> <li>Identify and drive continuous improvement and cost reduction programs, optimize product flow and line efficiency by designing or improving tools, jigs, stations, work methods and ergonomics using the 5S methodology.</li> <li>Support operations on the shop floor, establish KPIs in order to drive performance management, identify trends and mitigate risks.</li> </ul> <p><strong>What you need:</strong></p> <ul> <li>BS or MS Degree in Engineering or a related field</li> <li>3 + years of manufacturing experience preferably in EV battery module/pack manufacturing</li> <li>Strong hands-on experience with prototype and high-volume manufacturing</li> <li>Experience in working on capex projects from concept through commissioning. </li> <li>Have a demonstrated track record of Overall Equipment Effectiveness (OEE) improvement, Preventative and Predictive Maintenance activities.</li> <li>Experience in statistical process control, GD&T, and lean manufacturing concepts</li> <li>Proficiency in data analysis tools (Minitab, JMP, Python, or similar statistical software)</li> <li>Experience with failure analysis techniques and root cause analysis methodologies (8D, 5-Why, Fishb